The Preparation And Application of Aluminum Carbide Powder

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Aluminum carbide The molecular formula of Al4C3 is used to describe this inorganic compound. Aluminum carbide comes as a powdery or crystallized block that is yellowish or greenish. Aluminum carbide powder decomposes in high temperatures, and is then dissolved by cold water into aluminum hydroxide and methane.

The preparation of aluminum carbide

Aluminum carbide is produced by heating alumina with coke in a furnace. Aluminum carbide Al4C3 comes from the direct combination of two metals at high temperature.
Then, spread carbon powder over the top of a tightly packed layer of heavy smoke black, 6 parts aluminum powder and pine essential oil. The crucible is covered with a cover, and any gaps are smeared in refractory dirt mixed with asbestos fibres. Then, the crucible is placed in an oven and pre-dried. After that, the mixture will be fired for 30 minutes at a temperature no lower than 1200degC.

After cooling, the product will be treated with diluted alkaline or hydrochloric acids to remove the excess aluminum. After obtaining the aluminum carbide as a fine powder, it is washed to remove aluminum chloride with water. Alcohol is then used to quickly wash away the water. The product is then dried in a box set at 80-90degC. The product contains an excessive amount of aluminum chloride.

Aluminum carbide itself is colorless. However, the products that are made using the above method can have different colors because of impurities.

A pure product free of aluminum nitride is obtained when the calculated quantity of the mixture of aluminium and soot are calcined with hydrogen. This calcination is carried out between 1800degC and 1900degC, for 2 to 3-hours. The ground product is calcined once again at the mentioned temperature.

Aluminum Carbide Application

Aluminum carbide has many applications, including in the production of methane and catalysts. Other typical uses of aluminum carbide are:
1. When combined with silicon carbide, the finely distributed aluminum carbide in the aluminum matrix reduces the tendency of material to creep.

2. The aluminum-aluminum carbide composite material can be made through mechanical alloying by grinding graphite and aluminum powder together.

3. Aluminum carbide may be used in high speed cutting tools. Its hardness almost matches that of topaz.

4. Aluminum carbide, used as a firework additive, can be used, for instance, to produce the effect of fireflies.

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